🧵 How to Sew a Reversible Bucket Hat

 Sure! Here's a detailed step-by-step guide on how to sew a reversible bucket hat, suitable for beginners and intermediate sewists. This type of hat is both stylish and functional—and the reversible aspect adds versatility!

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🧵 How to Sew a Reversible Bucket Hat

🧰 Materials Needed:

• Fabric A (outside): Cotton, canvas, or denim (1/2 yard)

• Fabric B (lining/reverse side): Cotton or a lighter fabric (1/2 yard)

• Interfacing (optional): Medium weight fusible (for added structure)

• Thread: Matching or contrasting

• Scissors or rotary cutter

• Pins or clips

• Measuring tape

• Iron & ironing board

• Sewing machine

• Bucket hat pattern (you can download a free PDF pattern online or trace from an existing hat)

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📝 Step-by-Step Instructions:

1. Prepare the Pattern and Fabric

• Download and print a bucket hat sewing pattern. The typical bucket hat has 3 main pattern pieces:

  • Brim

  • Side (crown)

  • Top (crown circle)

• Cut 2 sets of each pattern piece:

  • 2x from Fabric A

  • 2x from Fabric B

  • Optional: 1x set of interfacing for brim and side (to add stiffness)

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2. Cut and Fuse Interfacing (Optional)

• If using interfacing, cut pieces to match the brim and side panels.

• Iron the interfacing to the wrong side of your Fabric A pieces (or both sides if you want both sides stiff).

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3. Assemble the Crown

• Side Panels:

  • Place the two side pieces right sides together and sew the short edges to form a loop.

  • Press the seams open.

• Top Crown:

  • Pin the top circular piece to the side loop (right sides together).

  • Ease it in carefully and sew around the edge.

  • Clip notches along the seam to help it lay flat when turned.

👉 Repeat this step for both Fabric A and Fabric B sets.

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4. Assemble the Brim

• Brim Panels:

  • Sew the short edges together of the brim pieces to form a ring.

• Pin the brim to the crown (right sides together), aligning seams.

• Sew the brim to the crown.

• Clip curves and press the seam downwards.

👉 Again, repeat this for both fabrics.

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5. Topstitch the Brim (Optional but Recommended)

• With the brim attached, topstitch several rows (1/4" apart) around the brim to give it structure and a finished look.

• You can do this on both sides or only the outer layer.

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6. Join Both Hat Sides

• Turn one hat piece right side out and place it inside the other (right sides should be facing).

• Align seams and pin all around the edge of the brim.

• Sew all around, leaving a 2-3" gap for turning.

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7. Turn the Hat Right Side Out

• Pull the hat through the gap so both sides are now facing out.

• Push out seams and corners gently.

• Press the edges flat with an iron.

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8. Final Topstitch

• Topstitch around the outer edge of the brim (1/8" or 1/4" from edge) to secure and close the turning gap neatly.

• Press well.

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✅ Tips for Success:

• Choose fabrics with a similar weight to keep the hat reversible and evenly balanced.

• Use a walking foot for thicker fabrics like canvas or denim.

• Make a test hat using scrap fabric to check fit before cutting good material.

• Want sun protection? Use UV-protective fabric or extend the brim width.

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🧢 Reversible Bucket Hat = 2 Hats in 1!

You can flip the hat for a whole new look, match it with different outfits, or even make themed versions (e.g., floral on one side, neutral on the other). It's great for summer, travel, or even as a handmade gift.

Would you like a printable version of the instructions or a free pattern recommendation?

Watch video: