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Sunday, June 29, 2025

🧒 How to Make a Bucket Hat Pattern πŸ’Ÿ Sewing Hat for Summer

 Absolutely! Here's a detailed guide on how to make a bucket hat pattern from scratch, perfect for creating your own stylish summer hats. Whether you're drafting your own or adapting from an existing one, this guide walks you through step by step.



🧒 How to Make a Bucket Hat Pattern πŸ’Ÿ Sewing Hat for Summer

πŸ’‘ What You'll Learn:

  • How to create a custom bucket hat pattern

  • How to draft the 3 main parts: Top, Side, and Brim

  • How to adapt the pattern to any head size

  • Tips to make it summer-ready!


✂️ Materials and Tools Needed:

  • Pattern paper or tracing paper

  • Ruler or measuring tape

  • French curve or compass (optional, for curved edges)

  • Pencil & scissors

  • Calculator (for simple circle math)

  • Optional: an existing bucket hat (to trace from)

  • Fabric (1/2 yard of each fabric for outer and lining)

  • Interfacing (optional for structure)

  • Sewing tools (thread, pins, machine, etc.)




πŸ“ Step-by-Step: How to Draft a Bucket Hat Pattern

🧠 Step 1: Take Measurements

Measure around your head where the hat will sit (above the ears and eyebrows).

  • Head circumference (HC) = e.g. 22 inches / 56 cm

  • Divide by Ο€ (3.14) to get the diameter for the top circle

    πŸ‘‰ Example:
    56 cm ÷ 3.14 ≈ 17.8 cm (diameter)


🟣 Part 1: The Top (Crown) – a Circle

This is the flat top of the hat.

  • Draw a circle with the diameter from your calculation (e.g. 17.8 cm)

  • Label it “Top”

  • Add seam allowance (usually 1 cm or 3/8”) all around

✅ You now have the top of the hat!




🟠 Part 2: The Side (Crown Side Panel) – a Rectangle

This wraps around your head and connects the top to the brim.

  • Length = Head circumference (HC) + seam allowance

  • Height = Typically 8–10 cm for adults (adjust to style preference)

  • Draw a rectangle using these dimensions

  • Label it “Side Panel”

  • Add seam allowance on all sides

✂️ You will cut 1 piece, then sew the short ends together to form a loop.


🟑 Part 3: The Brim – Curved Strip or Ring

This protects from the sun and gives the bucket hat its shape.

  1. Draw a large circle:

    • Outer diameter = Desired brim width + top circle diameter

    • E.g., if top circle = 17.8 cm and brim = 6 cm, outer = 29.8 cm

  2. Draw an inner circle matching your top circle diameter (17.8 cm)

  3. You now have a donut shape

✂️ Cut out 1 or 2 brim pieces depending on your pattern (some use 2 semi-circular pieces for easier sewing).

✅ Label it “Brim”, and add seam allowance.




🧡 Optional: Add Interfacing

For a sturdier brim or side, trace the same pattern pieces onto interfacing and fuse it to the wrong side of the fabric.


🧠 Tips for Summer Version:

  • Use lightweight, breathable cotton or linen

  • Choose bright, floral, tropical, or pastel prints

  • Line it with a moisture-wicking fabric for hot weather

  • Add topstitching to the brim for style and structure

  • Consider a reversible design (see previous guide!)


🧒 Summary: Bucket Hat Pattern Parts

PartShapeFunction
TopCircleSits on top of head
Side PanelRectangleWraps around the head
BrimCurved RingShades face from the sun

🧢 After the Pattern: Sew Your Hat

Once your pattern is ready, follow the sewing process:

  1. Cut 2 sets (outer and lining)

  2. Assemble side + top

  3. Add brim

  4. Repeat for lining

  5. Sew together, turn, and topstitch

Watch video:



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