That’s a great and creative upcycling project! Let’s go step-by-step in detail on how to make a round-bottomed tote bag using old jeans, including how to make and use bias tape from the same denim for a clean, stylish finish.
π§΅ DIY Round-Bottomed Tote Bag from Old Jeans (with Denim Bias Binding)
✂️ Materials Needed
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1–2 pairs of old jeans (depending on size)
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Scissors or rotary cutter
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Sewing machine (or hand-sewing needle and strong thread)
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Pins or clips
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Measuring tape or ruler
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Chalk or fabric marker
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Iron
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Thread (preferably heavy-duty cotton or polyester)
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Optional lining fabric (cotton, canvas, or old shirt)
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Pattern paper or cardboard for the round base template
πͺ‘ Step 1: Prepare Your Denim
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Cut open the jeans along the inner leg seams so the fabric lays flat.
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Avoid worn-out or stretched areas; use sturdy parts like thighs or back panels.
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Iron the denim pieces flat — this will make cutting and sewing easier.
π£ Step 2: Create the Round Bottom Pattern
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Decide how big you want your tote. A 25–30 cm (10–12 in) diameter is a good medium size.
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Draw a circle on pattern paper or cardboard using a compass, large bowl, or plate as a guide.
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Cut out the paper circle — this is your base template.
π Step 3: Cut the Bag Pieces
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Base:
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Place the paper circle on a flat denim piece and cut one circle for the bag base.
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Body:
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Measure the circumference of your circle using a flexible tape (C = Ο × diameter).
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For a 30 cm base, that’s roughly 94 cm (37 in).
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Cut a rectangular denim piece for the bag body:
Length: equal to the circumference + 2 cm seam allowance
Height: your desired bag height (e.g., 35 cm / 14 in) + 2 cm seam allowance
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Handles:
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Cut two strips of denim, about 60 × 6 cm (24 × 2.5 in) each.
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You can also use the jeans’ existing waistband as handles for a rustic look.
π΅ Step 4: Make the Bias Tape (from Jeans)
Bias tape made from denim looks beautiful and helps finish the raw edges.
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Find the bias: Fold a square piece of denim diagonally to find the bias (the 45° angle to the grain).
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Cut strips 4–5 cm (1.5–2 in) wide along that diagonal.
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Join strips: Place two strips right sides together at a right angle, stitch diagonally, trim excess, and press open. Repeat until you have enough length.
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Fold and press:
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Fold the strip in half lengthwise and press.
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Open it, then fold each raw edge toward the center crease and press again.
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You now have double-fold bias tape!
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π§· Step 5: Sew the Bag Body
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With right sides together, sew the short ends of the rectangular body piece together (1 cm seam allowance).
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You’ll now have a tube shape.
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Press the seam open.
⚪ Step 6: Attach the Round Bottom
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Pin or clip the base circle to the bottom edge of the body tube — right sides together.
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Start by matching the body seam to one point on the circle.
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Pin evenly around the circle.
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Sew slowly around the circle (1 cm seam allowance).
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Clip small notches into the seam allowance (without cutting through the stitching) to help the round bottom lay smoothly.
π©΅ Step 7: Add the Bias Tape
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To cover the raw edge inside the bag, open your bias tape and align one folded edge with the seam.
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Stitch along the fold line.
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Fold the bias tape over the raw edge to the other side and topstitch neatly.
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This gives a professional finish and strengthens the bottom seam.
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π Step 8: Make and Attach Handles
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Fold each handle strip in half lengthwise, right sides together.
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Sew along the long edge, then turn right-side out and press flat.
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Topstitch along both edges for durability.
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Pin handles to the top of the bag, about 12–15 cm (5–6 in) apart on each side.
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Stitch securely using a box-and-cross pattern for strength.
✨ Optional Step: Add a Lining
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Cut lining fabric using the same circle and rectangle dimensions.
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Assemble it the same way, then insert it inside the denim bag (wrong sides together).
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Finish the top edge with your denim bias tape for a clean look.
π Step 9: Final Touches
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Press the bag with an iron to smooth seams.
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Add a pocket (from a jeans back pocket!) or decorative stitching.
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You can even sew in a magnetic snap or button closure.
✅ Result
You now have a sturdy, stylish, round-bottomed tote bag made entirely from upcycled jeans, complete with homemade denim bias binding. It’s durable, eco-friendly, and uniquely yours!
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